The Crane Manufacturers’ Association of America (CMAA) classifies cranes from A (light duty) to E (extreme duty). In the U.S., with appropriate usage and upkeep, cranes typically last between 20 to 30 years, while some have made it past 40 years.
Overhead cranes are often designed for specific tasks, which dictate their size, strength, durability, and configuration. Their components endure immense stress from repeated heavy lifting, and any emerging cracks can rapidly become critical quickly, with the risk of failure increasing as the crane ages.
For overhead cranes with structurally sound frameworks, options include: Comprehensive overhauls, modernizations, or trolley replacements. If operational needs have increased duty or capacity requirements, or if the crane’s design life is nearly exhausted, investing in a new crane might be the most cost-effective solution.